Welcome to our comprehensive Piping Systems Course, where you'll gain in-depth knowledge and practical skills in designing, installing, and maintaining piping networks. Whether you're a budding engineer, a seasoned professional, or someone eager to explore the world of piping systems, this course is tailored to meet your needs.
Industry Overview- Oil & Gas – Upstream, Midstream, Downstream, New Energy- Green hydrogen, Methanol & ammonia, Chemical Plants, Water Treatment, Power & FGD
Understanding Project lifecycle & Role of Piping Engineer – Concept identification, Conceptual Engineering, FEED, Detailed Engineering, Procurement Support, Construction- Shop/Field Mechanical Completion, Startup & Commissioning, Operation
Soft skills- Communication, attire, Critical thinking, SMART Objectives , Aptitude Test.
Introduction to Piping components, Codes & Standard & Piping Material class.
Plot Plan Development
Equipment Layout development
Piping Layout & Study piping
Understanding Concrete grades & Reinforcement Steel requirement
Understanding standard Structural steel Profiles & MOC
Training and Practice
Introduction to metallurgy & Corrosion/ Material Selection for typical oil & gas facilities
Codes & standard –Understanding Requirement, ASME/ASTM Specification & materials covered in ASME 31.1/31.3/31.12 & P/S numbers, Limiting temperature & Applicable notes, PT rating, CRA, PREN number, NACE/ISO, IBR requirement, Clad, Liners
Selection of Pipe, Fittings- Elbow, reducer, branch connection, Flanges, gaskets, Spacers/binds, end cap, Pipe wall thickness calculations, Mitre bend calculations & Reinforcement pad calculations.
Valves Introduction - Types, Selection of valves, design & construction feature, Parts Materials, Trim Materials, Fire safe design & certification., Datasheet.
Type acceptance Testing (TAT/Prototype testing Requirement), Fugitive emission testing Requirement, Thermal cyclic testing, Cryogenic testing, Isobaric chamber testing for Subsea valves.
Inspection Testing Plan- Production Testing - PMI, Hydro/Pneumatic Testing QA/QC, HIC, NDT Testing, Material Test Certification- EN 10204-certificate types 2.1, 2.2, 2.3, 3.1A, 3.1B, 3.1C, and 3.2.
Technical Bid Evaluations- Inquiry Specifications, TQ, Bid Tabulation, Purchase Specification.
VDRL- GA drawing approval, ITP approval, Alternative Materials, seal seat trim materials- acceptance & Evaluation
Piping Special Item Datasheet- Strainers, Steam trap, Flame arrester, Sample cooler, Injection & sampling Quill, corrosion Coupon & probe etc
Introduction to CLAD Piping, Lined Piping, Non-metallic piping, Elastomeric Piping, RTP Piping Systems, High Pressure & High temp Piping for higher than 2500# rating, API 6A Piping for Wellhead Applications.
Understanding material Behaviour – Strain/Stress, Modulus of Elasticity, Poisons ratio, Isotropic /Orthotropic materials, Thermal Expansion.
Failure types & Theories
Stress critical line selection Criteria
Understanding Code Requirement- Stress /loads, Load case Combinations- Sustained, Operating, Occasional loads- Wind/Seismic/Surge
Allowable stress & Displacement criteria- sagging/hogging, axial displacement
Equipment nozzle loads, Flange check/PSV reaction Forces.
Computer Program based analysis Hands on practice
Stress analysis Report Preparation
Support Type, Support Loads & Support details
Introduction to dynamic Stress analysis.
Shop & Field Fabrication- Spool Drawings, Welding, WPS, PQR, Cold /Hot Bending. Spool Transportation, Installation, redline markup, Hydro & Pneumatic Test Work Pack.
Brownfield & Asset Integrity - Construction & Demolition Work Pack, Hookup, Pre- Investment, Shutdown & Maintenance Management, Piping Integrity for Safety Critical element, Risk based Inspection, Life Remain calculation, CUI, Repair & replacement, Plant Relocation, Hot tapping.
Introduction to offshore Drilling, production & subsea system
Introduction to Field development studies & facility selection for Drilling & production
Facility layout development for Topsides of Fixed Platform
Facility layout development for Topsides of FPSO/FLNG facility
Modular Construction, Material handling Safety consideration
1) Piping layout Engineer - Module 1 + 2 + 3 or 4
2) Piping Material Engineer - Module 1 + 5
3) Piping Stress Engineer - Module 1 + 6
4) For experience professional - Module 7 + 8
Fresher or Experienced Professional Willing to Upgrade skill set and interested for additional modules. Cost for each module is added to total module selected
Fresh/ Experienced, Diploma/ Degree Chemical /Petrochemical/ Mechanical/Production Engineers
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